THANKS TO OUR SPONSOR!

THANKS TO OUR SPONSOR!
Your Ad here
Be sure to sign up for the weekly RV Travel Newsletter, published continuously every Saturday since 2001. NOTE By subscribing to RVTravel you will get info on the newest post on RV Tire Safety too
. Click here.
Huge RV parts & accessories store!
You have never seen so many RV parts and accessories in one place! And, Wow! Check out those low prices! Click to shop or browse!
Showing posts with label Quality. Show all posts
Showing posts with label Quality. Show all posts

Friday, January 22, 2021

Do tires have to meet any quality standards? Can I expect all tires of the same size to support the same load?

Had a question on tire "Quality" and load capacity

"I have been under the impression that a certifying agency, American tire and rim?? Sets the standards in the US and then all tires sold in US must be designed to those standards. So a cheap unknown brand load range D tire from Wal Mart would have the same load and inflation specifications as a Firestone tire from a Firestone dealer?
 
 Tire & Rim Assoc. only lists dimensional standards and the Load & Inflation tables.This is a private industry Association

DOT (US Gov) has a dept, NHTSA  (National Highway Traffic Safety Administration) that published tests and performance requirements. I would consider these to be one measure of "Quality"

All tires for highway use, sold in the US must be certified by the tire MFG to be capable of passing the NHTSA tests.  The "DOT" symbol on a tire is the indication, from the MFG that the tire was capable of passing any of the NHTSA test when the tire was first sold.

There is no agency or organization that runs checks on the tires sold as that is cost prohibitive. BUT if tires are found to be non compliant NHTSA can order a recall  and free replacement of all similar tires. There is also a fine per tire that could be charged to the tire company for failure to ensure the tires meet the NHTSA requirements. These penalties could cost a tire company tens of millions so there is a strong incentive to comply. This is why tires all have a "DOT serial" number.  

It is important to remember that there is no way for anyone or any federal agency to establish Quality or performance standards that would cover all tires in all sorts of usage and still end up with tires that people could afford to purchase.

The second part of the question concerns the load capacity of tires from different manufacturers. Since NHTSA uses the TRA published dimensional and Load/Inflation tables when specifying the tests, all tires must be able to run and pass, you can expect that with the exception of a handful of tires, most from Michelin that were initially developed using metric standards rather than the inch-pounds standards, published in the TRA books that you will find that you can use the Load Inflation tables from any company and expect that your tires can support the same load.

##RVT984

Friday, March 13, 2020

Is the Goodyear Endurance ST type tire "Better Quality" than a Goodyear LT tire?

Had a couple of comments on my post on LT vs ST type tires for RV trailers

Alan said


"Now, I am VERY confused. For years, everyone in the RV business, its commentators, its experts and other blogger forums so-called experts “having used this or that for soooo many years without any problems”, etc, had me convinced in believing all the hullabaloo about the ST tire’s sidewalls being much better, much stiffer and much more resistant to the particular type of flexing that occurs when driving, turning and parking travel trailers or fifth wheels than LTs. After the appearance of the “china-bombs syndrome” a few years ago, people started to realize that practically all ST tires were manufactured in China anyway, whatever the
“US brand name” stamped on them, leaving the consumer with very few, if any, alternatives.
Now, coïncidentelly, we hear that LT tires are “just the thing” for trailering.
It also appears that a handful of RV manufacturers, like Jayco, have seemingly struck a deal with Goodyear, who now has resumed manufacturing ST tires in North America, to equip their new trailers with “US-made ST tires”. I guess their ST tire prices have dropped again enough to catch the big manufacturer’s attention and make it worth their while.
So I guess the real question should now be, are US-made Goodyear ST tires better, worst or equal quality than their US-made Goodyear LT tires, or why even bother to engineer ST tires at all? We shall see, in time, who wins between; Beta or Vhs, Plasma or Lcd, Android or Apple, etc, etc, etc."


Alain, The biggest issue is, I know of no way to do a direct comparison of ST vs LT tires other than an expensive tire test. We can't depend on the DOT test results. In all probability the tires all pass, simply because the RV industry and ST tire mfg companies were successful in getting ST tires excluded from the significant improvement in testing with updated standards in 2002. There is no question, in my mind, that the tests (FMVSS 571.119) for ST type tires are easier to pass than the tests (FMVSS 571.139) for new Passenger and LT type tires.
I have looked at the construction of a GY Endurance and it certainly looks better than the older Marathon design. Now remember I do not have access to the actual specification or material properties used by GY but in the Endurance tire line, they appear to have added a Nylon cap over the steel belts. You can confirm this by reading the material list molded on a tire sidewall.

"Quality" is a tough call when you have two different specifications to start with. Isn't Quality just a measure of a tire's ability to meet the specification for that product?

You can think of it this way.  If I had two pieces of chain. One rated at 500# and another rated at 550#. They both meet a strength test of supporting the rated load and if you tested 100 pieces of each and found that all 100 passes the rates strength test how would you rate the 'Quality"? You can't say the 550# chain is better quality than the 500# chain as they have two different goals, just as you can't say a 1-ton truck is better quality than a 1/2 ton truck because the 1-ton can handle more load.

Your example of Beta vs VHS is a good example of the confusion possible. Beta was judged technically superior to VHS but Sony made a marketing decision to prevent other companies from using the Beta specification in their video players. The result was that VHS units were less expensive so many people bought on price. Eventually, Sony lost out. Not because the "Quality" of that video format wasn't as good as VHS but because the market was "price-sensitive" and too many people selected lower cost over better quality product.


Gene offered
"OK, color me confused! I have always gotten the impression that ST tires and not LT tires are what I should be running on my RV. After reading this article now I’m not sure. Are you suggesting that all things being equal, LT tires of the same size, load rating, etc are better to run on my RV? I don’t mind the cost, just want to put best possible tire on my RV. Thanks for keeping us informed."

to which I replied

Gene, The problem is that "all things are not equal" as there are no LT tires of the same size, load range, and load rating, etc as an ST tire. There is always something that is different.
Sometimes the only option would be to go with larger size LT tires but in some cases, there is no physical room to run the available larger size tires.

IMO, what you "should" be running are tires built to the latest industry test standards (LT) that can offer at least 15 to 25% "Reserve Load " capacity

Friday, November 8, 2019

Should ST tires be outlawed?

A post on an RV forum caught my eye
"In 2014, when I bought my RV Trailer, I immediately went to Discount Tire for 6 Michelin XPS Rib truck tires. I don't baby them, I barely pay any attention to them, they've never been at 80 psi, and they have been wearing fine for 5 years. Been all over the US with no issues. Yet I see new trailers coming into the dealership where I work with blown tires just coming from Indiana. Chinese bombs need to be outlawed."


It's unlikely they will be outlawed given the price sensitivity in the RV market. With so many folks buying when the quoted price is just a monthly amount that is so low they will always be "underwater" on their purchase. The RV industry seems to only focus on making the sale and as long as it feels it can only make the sale by offering the lowest possible price the industry will fight tooth and nail to not have to spend an extra $100 on a set of tires that can provide better durability.
In 2000 after the Ford Explorer recall both Passenger and LT type tires were forced to meet newer, tougher quality & durability standards as required by the "TREAD Act" but I believe that because of pressure from the RV industry, ST type tire requirements were excluded from the new requirements as complying would have increased the cost to the RV company a few bucks and they simply didn't feel they could stay in business if they had to increase their prices.
So we are stuck with tires built to 1970 quality and durability levels.

IMO Until or unless the RV community in large numbers, demands an improvement in the tire quality with an update & upgrade in the performance standards required by DOT there will only be improvements on a small number of models that offer ST tires with more Reserve Load or offer actual LT tires. How many RV owners have made the minimal effort of filing a complaint on a tire failure to NHTSA? Or written a letter to the  Administrator of NHTSA?     U.S. Department of Transportation,    1200 New Jersey Avenue SE.  Washington, DC 20590

When was the last time you heard someone not ask about buying tires at the lowest price? Or walking away from a sale if the dealer didn't provide better tires OE?  or the dealer didn't offer a multi-year warranty on tires that came on the RV?

A review of some comments on this forum shows the truth in what I am saying. The new Goodyear Endurance seems to be providing a significant improvement in tire durability for ST type tires but we see several people stating they are not willing to pay the price.

If you are only willing to pay Harbor Freight prices for your tools why would you expect SK, Milwaukee, Proto, or MATCO quality?

From day one ST type tires were introduced as a low-cost option to higher cost Light Truck type tires when comparing Pounds load capacity per dollar cost. We also had the 55 mph National Speed limit so offering tires with a 65 mph max wasn't a deal breaker

Friday, November 3, 2017

Summary for Newbies

This is a summary of a discussion I had on RV Forum on tire pressure that started with a question and some comments.

"I'll give my take on maybe why, we have ----- Travel Trailer owners ----- Motor Home owners that never had a TT ---- TT owners that moved up to a MH ----- MH owners that still act like they still own a TT -- maybe there is any other I can not think of right now.

THE POINT IS TIRE PRESSURES ARE FIGURED DIFFERENTLY between the RV's owner's involved.

I have friends that own MH's and suffer blow outs all the time and their tires look good at the pressure they are using and not a Run Low Flex Failure that will most likely cause a blowout.

Maybe Tireman9 will answer some of the differences between TP's of TT's and MH's to clear up some of the misconceptions people have."


Here is my answer to the broad question

Yes, the proper inflation for MH and "tow-able" RV are different. There is actually strong science behind why there is a difference. THIS blog post is a short explanation. You can read the technical info HERE.

The other issue is that some folks just do not want to hassle with vehicle maintenance required with RV ownership. They are used to cars that have thousands of man-hours of engineering design, testing and development to make those vehicles extremely reliable.

Some of us are old enough to remember that when we learned to drive we were taught how to change a tire, as 10,000 miles was good tire life. Many probably learned how to change oil or adjust a carb. Some even knew how to set the engine timing and change a set of spark plugs. Nowadays it's hard to even see the plugs but with their life now at 50,000+ and the ignition computer controlled and many tires good for 40 to 60k miles who needs to know how to maintain a car?

RVs have a number of systems that do need maintenance. The tires on RVs are an outlier. While top tier tire companies use essentially the same rubber compounds and tire building equipment. This blog post explains the concept of "Tiers" in the tire industry. If you have a MH you will probably recognize the brands and names of the tires on your RV. 

However if you have a "towable" and by this, I mean both 5th wheel and more basic "Travel Trailers" many of you probably have tire brands that don't even fall into the 5th tier level. Some of these off-brand tires may not have a lot of up to date engineering built into them but IMO the main problem is the selection of tire size and load/speed capacity made by the RV company.

Again IMO many RVs are sold based on low cost and the unit has lots of "bling". I don't think I have ever heard of a salesman touting the benefits of the tires that come on an RV. I doubt that many even know the size or maybe even the brand provided on the various units they sell.

So the bottom line is that tires on RVs need more maintenance than the tires that came on their cars. Partially because of their usage but also because there is such a small margin of extra capacity provided based on the tires being undersized to keep costs down. Maybe if RV companies spent more, or even some time evaluating better options, i.e. had better quality for the tire sizes and type they offered, the incidences of tire failure on RVs would be less frequent just as they are less frequent on today's cars. 

##RVT818

Monday, January 9, 2017

Want better quality tires on your RV?

Many people want to complain around campfires or on RV forums about the poor quality of various components on their RV. While I can't address systems such as Refrigerators, Holding Tanks, or Furnaces, I can comment on the quality of tires selected for placement on RVs.

With an industry that focuses on quantity and low cost, is it any wonder that tire performance isn't as good as we would like? We need to remember that while there are laws specifying the minimum performance and capabilities of RV tires, I am not aware of any legal requirement against providing tires that can support more load than the minimum requirement or with speed capabilities higher than what most feel is a reasonable and safe operating speed for large RVs and/or trailers.

I have written a few times about how to file a complaint with NHTSA (National Highway Traffic Safety Administration, the federal agency that establishes minimum performance requirements for tires) and you can easily find those posts using the list of links on the left side of this page.

I feel this topic continues to be important given recent posts on RVTravel.com and rvdailyreport.com that have been on the low quality of RV components.

I just read a post from a fellow RV owner that had a couple of tire failures. When I asked if he filed a complaint with NHTSA, he said: "Couldn't report anything. We were on the side of I-95 middle of nowhere going south. All I know is tire blew out on inside, there was a hole. Front passenger tire."

So, because he no longer had the tire he can't provide the info needed by NHTSA for their database.

I replied: "Well, that's a perfect example of why it is important for everyone to have a written record of the tire DOT, size and brand info on file with other important information you keep for other components of the RV such as Refrigerator, Furnace, Generator, TV, etc.

"Many complain about the poor durability of tires in RV application but very few bother to take the basic steps needed to get the information to the DOT. NHTSA (department of DOT) can investigate products if there are sufficient complaints received, and if they find an automotive component doesn't meet the required standards they can order a recall. Recalls can result in replacement tires being given to owners.

"However for a complaint to be minimally helpful in establishing poor performance the full DOT (including date code) is needed. All too often there is confusion in the terminology of tire company, brand and model. Some owners do not provide the correct or complete tire size, giving info such as 225-15 for example.

"I have a number of posts on my blog about recalls and NHTSA if people want to learn more.

"If not interested in getting better-performing tires on your next RV, that's your choice. But I have little compassion for people who have problems but aren't willing to spend 10 minutes filing an actionable complaint. Remember a bit@# session around the campfire or on an RV forum will never result in an improvement in RV component quality."


I have also read an account of an RV owner who did file a complaint and apparently the tire importer read the NHTSA report and the guy ended up getting a set of tires free. Now, this is very unusual but it did happen. But again, if you don't have the DOT S/N, I do not see how you can file a complaint, and if you don't file complaints why would you expect there to be a recall?


Subscribe to the weekly RVtravel.com newsletter. Great information and advice about RVing. Now in our 16th year. Learn more or subscribe.   







Tuesday, July 26, 2016

Unhappy with the quality of the tires on your RV?

Post on an RV forum where there was a thread about "poor tire quality". There was this interchange:

"ST tires may be approved by government regulatory agencies. They still have a 3 year life. When I had tread separations, documenting the event for a government agency was not my focus. Getting new tires and going camping was my focus."


I responded...

First off, there is no government agency that is "approving" tires. The DOT does publish performance regulations that the tire company is "certifying" all the tires they make are capable of passing the requirements. If a tire company wants to game the system and make tires that do not meet the regulations there is no way for the DOT to learn this unless they conduct an investigation. The DOT will not start an investigation without justification or they could be accused of wasting taxpayer money. A major part of that justification is the number of complaints on file.

Sending a complaint to NHTSA not being your focus after a tire failure is clearly understandable. But if you never bothered to record the DOT serial number (S/N) of your tires and simply disposed of them, then you will never be able to file an actionable complaint. [Editor: The link to NHTSA is for filing a complaint regarding a tire.]

No actionable complaint =>  No Investigation =>  No findings of low quality =>  No recall => No improvement in quality of ST tires.

IMO there are some in the business of low cost tire production and sales who know the average RV owner will never complain. They are playing the odds that there will never be a recall, so with no future penalty there is no incentive to improve quality.

Even if you can't focus on filing a complaint at the time of the failure you certainly could file it a few days later, but that would mean you had made the initial effort to record the S/N for your tires.

If RV owners can't make that minimal effort of recording the S/N and spend the few minutes it takes to file a complaint,  I simply do not understand why they feel they can take the moral high ground and complain about poor tire quality.

Filing a complaint only takes a couple of minutes. Maybe less time than what many are willing to spend complaining on an RV forum.

Have you recorded the DOT S/N for your tires?


Subscribe to the weekly RVtravel.com newsletter. Great information and advice. Now in our 15th year. Learn more or subscribe.



Tuesday, March 29, 2016

Safety Margin - Not as meaningful as Reserve Load

I and others really don't like the term "Safety Margin" as it sometimes implies something is safe when in reality all that can realistically be done is to lower the potential for problems.

When it comes to tires the term "Reserve Load" is a more meaningful and descriptive term.

We are discussing the difference between your actual load vs the load carrying capacity of a tire at a specific inflation. If you had a measured load of 4,500# on the heavier end of an axle and your tires was capable of supporting 4,950# at the cold inflation pressure you set the tire to, you would have a "reserve load" of 450# or 10%. To put this figure in perspective most cars have a reserve load capacity of 12% to over 20%.

We have covered proper weighing methods and the importance of having a margin of inflation pressure above the minimum needed to carry the actual measured load you are placing on your tires. So I would ask. Do you know what your reserve load is for the heavier end of each axle?

Despite the above, I occasionally get asked about a tire's "Safety Margin". When asked this question it sounds as if the person is intending to load the tire up to 100% of its rated load plus the additional percent that might be provided by the "safety margin". This is definitely not a good or safe practice.

Yes, some tires may be able to carry more than the max load marked on the tire sidewall (at least for a short time) but I think it is better to think of the average margin rather than the minimum margin.

Federal regulations specify that "all" tires must be able to pass certain tests. So that means 100% of the tires sold are suppose to be able to pass the required tests. Some also want to believe that passing a test that is run on a smooth drum under controlled conditions can always be used to accurately predict trouble free use in real life.

Everyone should understand the concept of product variation. This results from variation in raw materials as well as in variation in the manufacturing process and even variation in testing. 1st tier tire companies have statisticians whose job it is is to target towards minimizing variations mentioned as well as the probability of stacked tolerances to aim for 99.99966% good product hens the term Six-Sigma.  Now not all companies use the concept of six-sigma as this requires a real commitment to ever improving quality from top management all they way down to the night janitor. Such a commitment takes real work, can be expensive and require very involved quality control. Some companies are probably satisfied with 99.9% or maybe 97% or 80% or even lower as they are willing to take a chance that they will not be caught in violation of regulations or that the warranty will expire early enough that there will be no cost to the company for their poor quality. IMO there are companies that no only do not apply statistical quality control such as practiced by 1st tier tire companies and the major car companies of the world, but some companies may not even understand the concept of real quality control.

A company can improve the quality i.e. get closer to 100% good, by over designing the product but if you have large variation you will be building a large number of products that are capable of handling 110% or maybe even 130% of the performance that is needed and this raises cost. Sometimes to the point of pricing yourself out of the market.

Lets assume there was an easy way to measure the quality of tires (remember there is no such test) and we could come up with some numbers. If our target was 7,000 and we were to test a hundred tires from company Q and found that some failed as early as 5000 while others achieved 9000 we could calculate the mean or average and estimate say7500 so some might claim a "safety margin" of 500 (Mean performance minus the goal) when in reality some people would end up with tires that were only capable of 5000. Now if there is a second company Z and with the same test we see that the range was 7000 to a high of 7800 for an average of  7400, would you say the quality or safety margin of these tires was not as good as those from company Q?  After all company Q achieved 7500 while company Z only achieved 7400.
How would you feel if you ended up buying a tire from company Q that only could achieve 5600?


I hope you can see that measuring tire quality can be a very complex issue.  IMO one reasonable way for consumers to estimate the real quality of a product is to look at the basic warranty. Warranty costs are many times greater than the basic cost associated with replacing a product and in the case of tires could amount to as much as three to five times the cost to the corporation of producing a tire in the first place so companies really want to avoid warranty costs.

There are a couple ways to avoid warranty costs. One is to make a good quality product and another is to cut back on the coverage provided by a warranty. If company Z offers say a 3 year warranty while company Q only offers 12 months or maybe as low as 30 day I think it's a safe bet that tires made by company Z have a much better "Safety Margin"  and probably a lower potential for failure.

Rather than worrying about the "margin" of tire brand Q vs brand Z on a theoretical test, I suggest it is better to ensure that your personal "Reserve" is reasonable. To learn what your reserve is you of course need to know your real tire load and that your pressure gauge is accurate and most importantly that at no time you operate your vehicle at a lower than specified pressure and if possible always run a bit more air pressure than the minimum needed to carry the load.


Subscribe to the weekly RVtravel.com newsletter or one of our other newsletters about RVing. Great information and advice. Now in our 15th year. Learn more or subscribe.  

Tuesday, June 16, 2015

Safety Recalls

The National Highway Traffic Safety Administration or NHTSA just made available a video to help people understand vehicle recalls.

Understanding Vehicle Recalls” gives a quick overview.

This website allows you to check if your vehicle or tires are under a recall.

If a safety recall is initiated, your manufacturer will notify you of the recall through first class mail and offer to fix it for free. If your vehicle is recalled, please call your local dealer as soon as possible to make an appointment for a free remedy. By fixing your safety recall, you have the power to save your life, and the lives of your passengers and other motorists.

Sign Up to Receive Recall Alerts via email alert.

Report Potential Safety Problem.  I have previously posted information on the importance of reporting tire failures to NHTSA. Just complaining while you sit around the campfire or venting on an RV forum may make you feel better but it will never result in action that could improve the quality of RVs or the tires that go on RVs. Reporting a vehicle or equipment safety problem to NHTSA is an important first step to get the situation remedied and make our roads safer. If we receive similar reports from a number of people about the same vehicle, this could indicate a safety-related defect may exist that would warrant opening an investigation. Report your vehicle safety complaints on SaferCar.gov.

I am in the process of writing a post that will show that there is hope for RV owners. I am seeing an increase in load capacity  as well as an increase in speed ratings for trailer applications and will be covering this in depth next week.


++++++++++++++++++++++++
Subscribe to the weekly RVtravel.com newsletter or one of our other newsletters about RVing. Great information and advice. Now in our 14th year. Learn more or subscribe.


Tuesday, April 14, 2015

Causation or Correlation Tires may be too good. Even "China Bombs"


The fundamental problem with the idea that just because the plant that built the tires is painted green, or has two floors rather than one, or has a Zip code beginning with 9 rather than 4, or is built by people that speak Spanish rather than German, etc., that we should expect that all tires made at one location to fail at a high frequency, is not based on sound problem analysis. I could just as easily claim that RV workers that live in Ohio are poor workers because over 95% of every RV problem reported on an Airstream RV forum was built by workers living in Zip code starting with 45.

Lets break this down:
It is a fact that of the 30,000 or so RVs that have been weighed with individual tire position scales, over half have one or more suspension component (tire, wheel or axle) in an overload condition. It is important to remember that tires are almost always the lowest rated item in the suspension. In any population of products, if over half are being used beyond their design intent (max load based on measured inflation) why would we be surprised if there is a relatively high failure rate? Maybe even as high as 1 or 2%.

Well, what if I said that 90% of the tires that are put on RV trailers are built in tire plants painted green? Does it seem logical that the color of the paint used on the building would result in a tire being weaker or to age faster? If that were true, maybe the color we paint the RV might have an effect on the life of your tires.

Let's also look at the design goals for many RV tires. Low cost is what the RV industry wants, so that is all the tire importer asks of the manufacturing plant. After all, they only give you a 12-month warranty -- if they give you any warranty at all. If you check around I think you will find that most major tire companies give you a 3- to 5-year warranty on their standard tires. Many even offer a road hazard warranty for a few bucks -- which means any failure for any reason is covered. Now, maybe if RV owners demanded, say, a 3-year warranty on the entire RV, including tires, or they won't buy the unit, then RV dealers would demand better quality from the RV assemblers, who in turn would specify better quality components. Such an improvement in quality would not result in a dramatic increase in price. It is even possible that the actual cost of ownership might be lower if the RV was built better to start with.

If you haven't studied Statistics, you might invest a few minutes and watch this video "Correlation does not mean Causation". You might see how improper analysis is many times used in advertising, on TV and even in political sound bites.

But back to tires.

Another fact is that other than with a complete loss of air, tires almost never fail as soon as they are overloaded or under-inflated or run faster than their designed speed. The reality is, in my opinion, that the problem with most tires produced today is that they are perhaps too good. Since they don't fail as soon as they are abused, the owner isn't immediately "punished" (by having an immediate tire failure), so the owner incorrectly assumes their actions are OK.

There have been documented cases of tires failing days and even weeks after being damaged from significant overload. A few cases have been well investigated as both personal injury and even deaths were involved.

This is both good and bad news. The good news is that tire failures happens infrequently. The bad news is that owners receive negative reinforcement that incorrect actions (over-load, low inflation and high speed) do not result in a failure, so the owner does not associate the failure with the incorrect behavior. Any parent knows that when a child does something wrong it does no good to chastise them days later. Now, I am not calling everyone that has had a tire failure a "bad" person or insinuating they are behaving like children. I am using this example as this is just basic psychology.

In a number of posts on failure analysis on this Blog, I have documented some tire failures that occurred and were not properly associated with the previous damage, so an incorrect conclusion was reached by the RV owner.

It is important to remember that if you do not properly identify the real reason for a product failure, simply changing the brand or painting your RV a different color will probably not prevent a recurrence of a future failure.


Subscribe to the weekly RVtravel.com newsletter or one of our other newsletters about RVing. Great information and advice. Now in our 14th year. Learn more or subscribe.

Tuesday, October 28, 2014

What is a good Quality Tire? (part 2)

In Part 1
I outlined that for the purpose of our discussion “Quality” meant "Conformance to a Performance Specification". We also looked at how different reviewers may have different expectations for the Quality or performance attributes of a set of tires. This time we will show how not all tires are intended to be of the same Quality since different applications and different customers have different objectives.

The customer, and this does not mean the retail buyer but the company making the volume buying decision, establishes the performance specification and hopefully also establishes the relative importance for each evaluation point on the list of features in the specifications. If the customer is a vehicle manufacturer they have in mind certain positioning in the market for their vehicle so they want tires that help them meet their sales and marketing goals.

For cars this is easy to understand how handling is more important for some applications while mud traction is more important for others. Obviously the performance goals for a tire for a Corvette will be quite different than the performance specifications would be for a Jeep, but the consumer magazine made the erroneous assumption that all tires of the same size were designed with the same goals in mind and that the relative importance of those goals should have matched the personal preferences of the magazine test crew.

I would suggest that they failed to consider that people contemplating the purchase of a set of tires might not have identical needs or expectations from a new set of tires.
I will provide an example. Suppose you own a 5 year old pick-up and at 60,000 miles you got good wear from the first set of tires. You plan on keeping the truck for another 5 years and expect to drive a similar amount so you are looking for a set that delivers the lowest cost per mile as the "Best" option. But what if you only plan on keeping the truck for 9 months to a year? Why would you want to spend $800 on a set of tires when a $360 set will still have many miles left when you sell it.
For a vast majority of people in the market for tires, the price is the most important feature they want or maybe that is all they can afford. Some tire dealers focus on the segment of the market that is price driven rather than performance driven so for them, low price is the Number One characteristic they specify when making purchase decisions while they say they will accept any performance for other characteristics or quite frankly just seem to not care.

While meeting all regulatory tests is always a given, tire design engineers are sometimes challenged to rank low cost as their number one objective.  To meet this goal of low cost, the engineer may select lower cost tread compound and trade off lower wet traction to get the lower cost compound. They might also design a narrower tread which needs less rubber and less steel (lower cost) at the sacrifice of wear and max handling. They might even design less tread depth to get lower cost while giving up some snow traction.
So with cost maybe 55% lower that a top of the line performance tire they have clearly met the specification. How would this not be the better quality tire when the objectives are taken into consideration? In the real world if you can't sell the product, it doesn't make any difference how good someone, who is not making the decision to buy or not buy, thinks it is.

In the RV market, where as far as I know there are no direct tire performance comparisons done by vehicle assemblers, be they for a 45' diesel pusher or a 13' pop-up trailer. I believe there may only be three criteria. Ability to carry a certain load (i.e. size & Load rating), tire availability and price. In some cases they may even ask the tire company to make a slight increase in load capacity to avoid having to buy a larger (more expensive) tire. Some tire companies with no retail presence in the US market and knowing they will not be confronted with the cost of adjusting the tires because they offer no or very short warranty are willing to "tweak" the claimed load capacity so they can make the sale even if the load capacity is outside established industry standards and it makes finding an appropriate replacement tire a significant problem for owners of the RV or it actually results in lower long term durability. After all if you can make the sale of a few thousand tires and know full well you will never have to address the cost associated with adjusting or replacing a failed tire why worry?

 Sometimes the ability of certain tires to meet some expected level of performance creates misleading ratings. In one case I recall, a tire was rated both exceeds expectations and fails to meet expectations. The fact is the same tire was applied to both a Luxury vehicle and a base model from the same vehicle manufacturer. The issue was that the end user, who was doing the evaluation, had different expectations based on the luxury level of the car so rated the tires on the Luxury car better than the tires on the base vehicle despite the fact that the  tires were identical. So what value was that customer rating for people making a buying decision?

After reading this I hope you can understand the problems associated with using a magazine review as a reasonable method of learning the quality of a product. I also hope that you understand that getting a proper reading on real quality of any given tire will require that you do some homework and ask probing questions.


BOTTOM LINE
I hope by now you understand the problem with talking in general terms about "Quality". Also that the quality of one specific product made or sold by a company may or may not reflect the quality of other products they sell.
Reading reviews on "Tire Quality" has always been a hot button issue for me as I can quickly see that those doing the evaluation seem to not have a clue of how or why certain tires are designed for certain applications or to different objectives.

I will also offer a suggestion that when buying your next set of tires or RV you request a minimum of four year warranty on manufacturing defects and a three year Road Hazard Warranty. The Road Hazard Warranty will avoid disagreement on what caused the failure in the first place. I would also suggest that if if you are buying a set of tires it would make your case stronger if you are able to present weight slips showing your RV is not overloaded.
Now this will cost you a few dollars more per tire (maybe 15%) but I would wager that some tire or RV retailers will simply refuse to offer such a warranty.

 Could their refusal be based on their knowledge that the tires or RVs they are selling have a high probability of suffering some sort of failure during the first few years of use?
Maybe the dealers know the real quality of the products they are selling.  I know of at least on large tire chain that is happy to offer an extended warranty of their tires but the fine print excludes RV use. Have to wonder why.

Subscribe to the weekly RVtravel.com newsletter or one of our other newsletters about RVing. Great information and advice. Now in our 14th year. Learn more or subscribe

Friday, October 17, 2014

What is a good Quality Tire? (part 1)

Simple question that is often asked on various RV and car forums.
The problem is that I seldom recall anyone providing a clear definition of what they mean by the word "Quality".



If we look at Wikipedia we find the following:
    Quality Assurance, methodology of assuring conformance to specifications
    Quality (business), the non-inferiority or superiority of something
    Quality (philosophy), an attribute or a property
    Quality (physics), in response theory
    Quality factor, or Q factor, characterizes a resonator's bandwidth relative to its center frequency
 and others.

A quick look at RV reviews in magazines, finds the word "Quality" used quite often, but I do not recall seeing any evidence, cited by the authors, of said "Quality" of one RV being any better than another. On the contrary if we use length of warranty as a measure of overall quality I would suggest that in 2014 most RVs have quality comparable or worse to 1971 Pinto or Vega cars and many of us remember just how bad they were and the low quality of vehicles produced by "Detroit" till "Japan" beat the pants off US manufacturers, much as Korean car companies are doing now with their 5 and 10 year warranties.

Since this is a blog on tires, let’s limit ourselves to that topic. Even here there are obviously different uses of the word. A recent consumer magazine purported to present some observations on the quality of a group of passenger type tires. The definition of what the author meant was not clearly stated but can be inferred by the importance of certain performance characteristics as measured and ranked by the author. If a tire performed better for one specific characteristic such as tread wear, it was judged as being of better quality than a tire that did not wear as well. I would argue that this is an overly simplistic approach and can easily be misconstrued by readers just as a claim of "better build quality" in an RV review is meaningless if the author does not define what they mean by quality or they fail to present any supporting evidence.

With my background as a tire design engineer for a major tire manufacturer for 32 years and after working in the "Quality Assurance" department for 8 more years, I would like to offer some observations on how the term "Quality" is used in the tire industry. This is a complex topic so it will take more than one blog post but unlike some of my blogs there will be few technical terms used and the few I do use will be clearly defined.

After all I want to make this a "Quality Article".  :-)

Let’s start with a definition of the word "quality" in this post as   "Conformance to Performance Specification".

So a tire that meets or exceeds more "measurable" features as identified in its specification, would be considered to be of better quality than another tire that did not measure up as well for all of the same set of specifications. So what might a list of specifications include? One of the first tasks a design engineer has, is to ensure they understand what the customer wants.

Lets look at a partial list of what might be presented to the engineer. Some performance specifications are very clear such as:
"Pass every government Regulatory test by at least the margin established by company statistical margin as published in Standard Practice".   This quality standard is a must-do. The Pass/Fail levels are published and easily measured using standard tests with conditions for speed, inflation, load, and distance set down in test manuals.

Some other performance specifications are relatively easy to measure so the engineers know if the tire they designed passes or fails to meet the spec and by what margin they pass or fail to meet that particular goal. Some examples of these objectives might be:
"The tire is to weigh no more than 32.5#."
"The High Speed rating will be no less than 75 mph as measured on Society of Automotive Engineers test ABC".
"Rolling Resistance Coefficient (RRC) shall be 0.234 or lower on SAE test XYZ". ( RRC is a measure of fuel economy)
"Cost level shall be no higher than 90% of the reference tire as measured by corporate cost dept."

Others specifications are a little or a lot harder to quantify such as subjective performance
"Steering response shall be judged better than the reference tire".
"Noise shall be better than the specified reference tire".
Part of what makes these performance specs hard to quantify can be seen by looking at the noise evaluation "report card". Some vehicle companies have 10 or more different noise features they may consider important with terms like "Braking Growl", "Expansion Joint Slap", "Smooth Pavement Sizzle" and similar. Even Steering Response is complex with both "On Center Feel" and "Linearity" being a few of the items being evaluated for steering response. We don't need to go into the details of these evaluation features as that would be a post topic unto itself, but you can see these items may be difficult to rate as they are all subjective.

One challenge for the engineer is to get the vehicle evaluator to rank order all of  these various performance characteristic. Many times what we get is "They are all important" so how would you judge the conformance to specification if tire X was rated a +1 for "Expansion Joint Slap" while being rated equal in all other categories to the referenced tire but tire Y was rated a +1 for "On Center Feel" while being rated equal in all other categories to the reference tire? Which tire is the better Quality tire? I think the obvious answer is that despite claiming that all characteristics are "equally important" the evaluator really does have a preference and uses that preference to give the edge to one of the two tires being evaluated.

So why is this all so important? Well in the example of the consumer magazine rating the quality of some tires better than others I think they missed the point that not all tires are designed or even intended to meet identical performance specifications.

Next time we will look at why all tires are not designed to the same Quality Standard and what you can do to try and get the Quality you want in your tires.


Subscribe to the weekly RVtravel.com newsletter or one of our other newsletters about RVing. Great information and advice. Now in our 14th year. Learn more or subscribe

Saturday, September 27, 2014

Consumer Report on tires made in China

Found this link on a new report from CR.
The tires tested were not ST type tires but the observations still apply.
The author thinks "Chinese manufacturing will follow the historical trend of Japanese and Korean brand tires, which were disrespected at first but eventually became good values in the eyes of the consumer".

I agree. I believe the current problems many are having with China made tires comes from the selection process done by the Trailer assemblers. To me it appears that for many, their #1 criteria is their initial cost. Since they don't have to worry about warranty costs some may be thinking that as long as it is round black and has the correct load capacity to meet DOT requirements it's not their problem if the RV owner has tire problems.

The challenge with tire failures is separating the "Root Cause" for a failure and learning if it is service related (overload, under-inflation and or over-speed)  or if the failure is a design or manufacturing quality problem. Too often RV owners forget that running a tire under-inflated a few months before the actual failure is the primary cause of the failure.

While on vacation I met a 5th wheel owner and of course the talk eventually turned to tires. He admited having tire problems in the past so claimed to be paying more attention to his new RV and its tires. The problem was he also admitted to having towed the trailer with only 35 psi in the tires but since he has now inflated the tires to their more proper 80 psi he was certain all was OK.

After a little more discussion it was obvious he was not receptive to the possibility that he might suffer a failure in the future because of his past actions.

I think the BOTTOM LINE on the CR report is that "some" China made tires do not perform as well as tires made in other countries. HOWEVER there are also "some" China made tires that are competitive with the rest of the market.

Tuesday, May 13, 2014

5 year warranty on tires !!

We might be finally making progress.

An RV mfg and tire company have stepped up to address the issue of quality and reliability on RV trailer tires.
PrimeTime and Tredit now offer 5 year warranty.



Maybe you might consider printing out the Press Release and asking your tire company to match the coverage.


Subscribe to the weekly RVtravel.com newsletter or one of our other newsletters about RVing. Great information and advice. Now in our 14th year. Learn more or subscribe.

http://bit.ly/rv-subscribe

Friday, March 22, 2013

Quality of complaints filed on Chinese made tires

One of the challenges of writing this blog is to have topics that you the readers find interesting and informative.
At times I feel I am just a broken record as I repeat Know the load, Inflate the tire, Report failures to NHTSA. One thing I do to try and get new ideas, is to read posts on various RV forums on people's questions on tires or statements of their problems. I also monitor which of my topics have drawn the most viewers. My most popular post to date was from Jan 2012 on Chinese tire quality.

I also note there continues to be references to "China-bombs" on various forums so I thought I would review the status of complaints to NHTSA on some tires some think are made in China, for without complaints that provide the information needed by the investigators at NHTSA, there will never be a recall and without a recall there is little real incentive to some companies to improve the quality of their tires.

Here are some current complaints:
Some say the Greenball brand is a "China Bomb"
01/25/2013 there was a complaint about GREENBALL TOW MASTER ST225/75R15 The claim the tires suffered sidewall cracks. There was damage to the RV.  I note that the tire manufacturer was not notified of the problem and that the tire DOT serial was not provided to NHTSA.

12/19/2012 there was a complaint about GREENBALL TOW MASTER with the claim "TIRE BLOW OUT in Sept 6" No tire size, mileage or DOT serial was provided to NHTSA

11/13/2012 there was a complaint about GREENBALL TOW MASTER size 225/75/15. The claim that both the front & rear passenger side tires failed at 1,000 miles. DOT NUMBER WAS NOT AVAILABLE.

10/24/2011 GREENBALL CORPORATION TOW MASTER TIRES, SIZE FT 205/75R15, SERIAL NUMBER: 9DUL2810 on a 2012 Heartland

Note the 9D indicates the tires in question were made by   P.T. Industries, Karet Deli, Indonesia
======================
I then looked at another non-US made tire  MISSION brand
 09/26/2012 MISSION ST TIRES, SIZE: 205 75 R15 are incorrectly identified as made by General Tire. Two tires "exploded" but no DOT was provided.

There were four other complaints field with various tire failures. All identified incorrectly as being made by General tire and no DOT serials were posted so we cannot identify the actual country of origin.
====================
I then looked for Power King Tow max
There are also problems with NHTSA data as this tire has been recorded as being manufactured by Cooper Tire Co. but I have looked for information and it appears the Powerking brand is imported  by TBC Wholesale

I did find there were 22 complaints on file and a couple actually provided the tire DOT which allowed me to identify the production plant as SHANDONG HENGFENG RUBBER & PLUSTIC CO., SHANDONG, China

==================

Bottom Line
SOme but not all tires that fail appear to be made in China. Also the NHTSA web site isn't very easy to use to find which tires have fewer complaints than others. One of the major reasons is what engineers call GIGO   Garbage In Garbage Out. 
People are not providing the tire DOT serial so numerous errors follow, making the complaint web site less than helpful, which means others can't gain knowledge needed to make informed decisions.

Sunday, February 24, 2013

Tire Crack or Cut ? CSI - Akron

More than once I was presented with an almost new tire with a claimed "defect crack". I believe that the owner was many times asking for a refund. While the decision to refund the price of the tire or to replace the tire or to deny the claim was not my job. My job was to do a detailed "autopsy" and issue a report. Here is one such case.

A tire was presented with the identified area of concern as seen in this picture. You can see the area of concern does appear to be a jagged crack about 1.2" long.


TIP. To enlarge the pictures to see the "Witness Marks" left by the cutting object right click and select open in new  Tab or New Window. Then you can close the Tab or window and return to this post.


Looking down into the "crack" I noted what appeared to be "witness marks" that would be left by a cutting object. You can think of these much like Ballistic fingerprints left on a bullet by the rifling of the gun. as seen in this picture of a bullet.
For examples and detailed explanation see pg 8 of THIS presentation.

If some object cuts a tire it will leave straight line marks much like those seen on the bullet. If there is simple rubber tear or a molding defect, there will be no such straight lines.



 After deciding where to cut so as to not destroy the evidence, I was able to spread the area open to confirm the presence of the witness marks. There have the appearance of small ridges or lines in the rubber.
Here is the piece I dissected out of the sidewall. You can easily see the lines of the witness marks left by the knife I used to remove this piece.



In this picture you can see the witness marks in the "cut"..







Then I looked at the side of the area and discovered that at its deepest point the body cord was cut.







Cracks in a tire can grow through the rubber but not through body cord.



 The external cut would be in the top of this picture and the "examination" cuts I made are from the bottom.




Closer examination confirm the body cords were cut from some external sharp object and not from any manufacturing defect as seen in these final pictures.













I think you will all agree that there was no defect and that some sharp object cut the tire sidewall.

BOTTOM LINE
Tire inspection is a real science and knowing what to look for and how not to contaminate or destroy the evidence as an inspection is done is what takes years to learn. I think you can also see that having pictures of the whole tire cannot provide sufficient detail to arrive at the "Root Cause" of the tire condition.

Monday, December 31, 2012

How to File a Complaint with NHTSA Part 1



In my last post I asked the question of Why Dont RV Tires Get Recalled? Today I want to outline the process of how to file a proper complaint with NHTSA so there might be an actual investigation started.

 The National Highway Traffic Safety Administration is a part of the US Department Of Transportation. They cover vehicle safety issues. There is an Office of Defect Investigation that looks at vehicle and tire related failures and the ODI has on-line forms you can submit if you think your tire or vehicle has a safety related defect or failure. We will be focusing on tire related issues in this series of posts.

The process:
Data on tire failures is normally submitted by tire manufacturers or importers or vehicle owners. This information is reviewed by ODI and a mandatory recall may be ordered by NHTSA or a voluntary recall may be initiated by the tire manufacturer. Michelin initiated a voluntary recall in the case of the BFG light truck tire recall. If the volume of tires produced or imported in a specific size/type is less than 15,000 there is no requirement for warranty data to be submitted as I understand the rules. If there are a number of valid consumer reports to NHTSA of tire failures, the ODI can decide if a full blown investigation is justified.
If the investigation reveals there was a manufacturing or design defect NHTSA has the legal authority to order the manufacturer or importer to recall and replace the suspect tires. Many times at no cost to the consumer.

Your Responsibility:
Many times the volume of tires used on RVs is well below the reporting threshold so even if there are a number of failures there may no report filed. Also sometimes the importer does not have the organization in place to track tire failures, so if the user doesn’t report the problem there will be no investigation. So the responsibility of reporting suspect tires is yours. Simply spouting off on a RV forum may make you feel better but it will never result in an investigation.


Before you file a complaint:
You need to make an effort to assure the tire failure was not the result of a puncture, impact, leaky valve or due to the failure of some other vehicle part. A review of these posts Blowout, Run-Low Flex, Puncture or Impact will help you confirm the failure was not service related. If a tire dealer says there was nothing wrong with your failed tire ask them to point to the physical evidence they are relying on to make their statement.

Just because you had the tire "adjusted" does not mean you can't file a complaint with NHTSA. I would not be surprised to learn that there have been cases where some tire failures were not reported to NHTSA by the importer.

Information needed to file a complaint
Below is a list of information you will need.  I will use some of the information from the BFG recall as a sample. DO NOT USE THIS SAMPLE INFORMATION. You need to use the correct information or the complaint will be just a waste of your time and will get no results.  


Tire information needed
o    Tire Brand                         (e.g., BF Goodrich)
o    Tire Line                            (e.g., T/A A/S)
o    Tire Size                  (e.g., LT235/85R16 120Q LRE)
o    Component          (I suggest you identify Tread or Sidewall or Bead as appropriate)
o    DOT Number (Tire Identification Number) (Very Important see this example)
·          
















Vehicle information needed         (even if you are reporting a tire, you need the RV info)
o    Model Year
o    Make  This would be the Manufacturer
o    Model
o    Component                       (just select "tire")
o    Vehicle Identification Number (VIN) Found on registration or insurance card and on the placard affixed to the side of your trailer.. 

Now I am sorry to report that NHTSA does not provide the name of every RV or Tire brand in their drop down list. This makes it doubly important for you to provide the correct vehicle VIN and the tire DOT serial in the body of your complaint

It would also be a good idea to get a number of pictures of the tire failure for possible future use. These should be done in full sunlight and you need to be close enough to be just of the tire. If you look at the pictures I have posted in my blog you will see examples. A shot of the failed tire in full shade from 20 feet away will not be of much value. A close-up of the placard will also be of value as it is supposed to have make and manufacturer of the RV as well as the VIN. These pictures will not be submitted to NHTSA unless they contact you but if you end up trashing the tire it will be too late to collect the evidence.

The rest of the process will be covered in the next post. 
 In the time being you could practice and see if you can collect the DOT serial for all your tires and the vehicle VIN. You could even try and take some pictures of your placard and tires to see what it takes so you don't end up with just a black blob.